Introduction
Rigid-flex PCBs are essential for the reliability and efficiency of modern electronics. Finding the right partner is critical, as these boards combine the stability of a rigid circuit along with the versatility of a flexible circuit. This guide shows you the Top 10 Rigid Flex PCB Manufacturers in the USA. We’ll look at the specific strengths and specialties of each supplier to give you a clear picture of the best in America.
Top 10 Rigid Flex PCB Manufacturers in the USA
1. TTM Technologies, Inc.
TTM Technologies stands out as one of the best rigid-flex PCB suppliers in the USA due to its massive global scale combined with precise, local support. You get the advantages of their worldwide manufacturing footprint and scalability, while still receiving detailed attention at their facilities in the US, such as Santa Ana in California.
The company has technological leadership and integrated manufacturing strengths. They spend a lot on R&D, making it a top partner for aerospace rigid flex PCB and other high-tech sectors. TTM offers a comprehensive solution for your most ambitious projects, managing everything from custom rigid-flex PCB fabrication to final assembly.
- Website: https://www.ttm.com/
- Main Products: The main products are flexible PCBs, advanced RF components, high-frequency circuit boards, backplane assemblies, and other PCBs.
- Applications: You can use it for aerospace, automotive, computing, data storage, and medical devices.
- Factory Locations: Santa Ana, CA
- Advantages:
- Global Scale with Local Precision
- Technological Leadership
- Integrated Manufacturing Solutions
2. E-TekNet
E-TekNet offers the most cost-effective and comprehensive PCB fabrication and assembly service. They do this using their own plants in China, and also US-based engineering and support from Chandler, Arizona.
You can benefit from huge savings while retaining quality control with the direct-ownership model. You get everything you need, including manufacturing, full turnkey assembly, and test with their complete all-in-one service. With a quick turn and other services, they help streamline your production cycle.
- Website: https://e-teknet.com/
- Main Products: Rigid-flex PCBs, single and double-sided PCBs, multilayer PCBs, full turnkey PCB assembly, and solder stencils.
- Applications: Uses include consumer electronics, automotive, industrial electronics, and communications.
- Factory Locations: Chandler, AZ
- Advantages:
- Cost-Effective Manufacturing
- Comprehensive Service Offering
- Quick Turnaround
3. MV Flex Circuit
MV Flex Circuit is a manufacturer that specializes in custom flexible and rigid-flex PCBs. With more than 20 years of production experience, they offer custom interconnect solutions for challenging industries, including medical-grade flexible circuits and aerospace. They make all kinds of boards, from basic single-sided flex to complex rigid-flex boards up to 20 layers.
What makes MV Flex Circuit truly unique is its no-MOQ policy. You can place orders for single-unit flex PCB prototyping for medical devices, or even a bulk production run, which makes them suitable for any stage of a project. They are ISO 9001, UL, and IPC certified. Hence, they manufacture high-reliability flex circuits for healthcare and other demanding applications, many of which have been designed to meet IPC Class 2/3 standards.
- Website: https://www.flexiblepcbboard.com/
- Main Products: Flex PCBs, Rigid-Flex PCBs, Sculptured Flex Circuits, Turnkey Flex Assembly, Rigid-Flex Assembly
- Applications: Medical Devices, Aerospace, Automotive, Telecom, Wearables
- Factory Locations: Shenzhen, China
- Advantages:
- No Minimum Order Quantity (MOQ)
- IPC Class III for Mission-Critical Applications
- 20+ Years of Industry Expertise
- Capability to manufacture rigid-flex PCB up to 20 layers
4. Sacramento PCB Assembly
Sacramento PCB Assembly specializes in advanced and professional rigid-flex PCB assembly and design. They use effective inspection methods and maintain regular communication with you throughout the process of making your product.
Based in El Dorado Hills, they are a solid option as rigid-flex PCB manufacturers in California who offer customized solutions. They use cutting-edge assembly technology to ensure the standards you need are met for your medical, industrial, or renewable energy project. They are a competent partner for rigid flex PCB prototype and full-scale production.
- Website: https://sacramentopcbassembly.com/
- Main Products: The company makes rigid-flex PCB assemblies. They also design and layout custom PCBs. They do prototype development. Full-scale production runs are also a service they offer.
- Applications: Medical technology, industrial systems, renewable energy, and consumer electronics.
- Factory Locations: El Dorado Hills, CA
- Advantages:
- Customized Manufacturing
- Advanced Technology Utilization
- Proactive Customer Engagement
5. OnBoard Circuits
OnBoard Circuits is a customer-centric manufacturer that offers flexible production for quick-turn prototypes and high-volume rigid-flex PCBs. They offer 24/7 customer service and are committed to providing high-quality, tailored products.
Located in Scottsdale, AZ, they are capable of doing quick-turn rigid-flex PCB prototypes to large-scale production runs. The aerospace and medical equipment industries benefit from this flexibility. You can count on their 24/7 support and assistance, making them one of the best rigid-flex PCB suppliers for projects requiring a highly reliable partner.
- Website: https://onboardcircuits.com/
- Main Products: The main products are Prototype PCB, Multi-layer PCB, Rigid-flex PCB, PCB Manufacturing in Production volume, and Special surface finishes.
- Applications: Used for a range of applications like Aerospace, Defence, Medical Equipment, and Consumer Electronics.
- Factory Locations: Scottsdale, AZ
- Advantages:
- Flexible Production Options
- Customer-Centric Service (24/7)
- High-Quality Standards
6. Advanced Assembly
Advanced Assembly is a top manufacturer of PCB prototypes with a focus on quick-turn assembly of rigid-flex circuits. If you’re looking for quick rigid-flex PCB prototype assembly, you can trust them for some of the fastest turnaround times in the industry.
In addition to speed, the company has strict quality control systems to ensure high reliability. One of the benefits is that they provide extensive support, such as free DFM. This service allows you to identify any potential design errors as well as fix them before the manufacturing process begins to help you save time and money on your project.
- Website: https://aapcb.com/
- Main Products: The main products of this manufacturer are quick-turn PCB prototypes, rigid-flex PCBs, low to medium-volume PCB assembly, and DFM (Design for Manufacturing) support.
- Applications: They find their application in automotive, aerospace, industrial, and consumer electronics sectors.
- Factory Locations: Aurora, CO
- Advantages:
- Rapid Prototyping
- Exceptional Quality and Reliability
- Comprehensive Support Services (DFM)
7. Advanced Circuits
Advanced Circuits is a top manufacturer in the US that offers same-day and weekend turnaround services at lightning speed. As one of the top 10 rigid flex PCB manufacturers in the USA, they are an essential partner for meeting urgent deadlines, especially for mil-spec rigid-flex PCB projects.
They offer much more than fabrication from their facility located in Aurora, CO. You get full support from their free PCB design software and an automated FreeDFM™ file check. This great tool can help you avoid costly design mistakes before your board even hits the production line.
- Website: https://www.advancedpcb.com/en-us/
- Main Products: Their main products include Rigid PCBs, Rigid-Flex PCBs, Custom Specification PCBs, PCB Design Software, and Gerber File Check.
- Applications: They are used in Aerospace, Military, Medical, Automotive, and Consumer Electronics.
- Factory Locations: Aurora, CO
- Advantages:
- Exceptional Turnaround (Same-Day/Weekend)
- Free PCB Design Software
- FreeDFM™ File Check Tool
8. American Standard Circuits (ASC)
American Standard Circuits (ASC) is a highly capable manufacturer of PCB technologies, including RF/Microwave and rigid-flex boards. They lead rigid-flex PCB fabrication in the USA for telecommunications and military sectors.
One of the biggest advantages of working with ASC is the experience with thermal management utilizing metal-backed and metal-core designs. They are located in West Chicago, IL, and have excellent, quick-turn rigid-flex PCB capabilities. Some digital boards can provide 24-hour turns so you can meet important deadlines.
- Website: https://www.asc-i.com/
- Main Products: They manufacture RF/microwave, metal-backed/core, flex, and rigid-flex circuits. Also makes ultra-high-density interconnects.
- Applications: Uses include aerospace, military, industrial, medical, and telecommunications.
- Factory Locations: West Chicago, IL
- Advantages:
- Advanced Material Use (Thermal Management)
- Quick Turn Capabilities (24-Hour Turns)
- RF/Microwave Specialization
9. Epec Engineered Technologies
Epec Engineered Technologies has 70 years of experience creating highly reliable custom-engineered products. They are a reliable manufacturer of rigid-flex circuit boards in America that offers complete solutions for the most demanding industries, such as military and medical applications.
Epec’s strength is in its complete engineered solution offering capabilities. Their expertise extends beyond PCBs to create products according to your very own OEM specifications. With battery packs, user interface, cable assembly, and more, its service is the best choice to simplify your supply chain with a single reliable partner.
- Website: https://www.epectec.com/
- Main Products: Their main products are flex or rigid flex PCBs, battery packs, cable assemblies, CNC machining, and user interfaces.
- Applications: Used in military technology, aerospace applications, medical devices, and other industrial applications.
- Factory Locations: New Bedford, MA
- Advantages:
- Legacy of Excellence (70+ years)
- Customized, Engineered Solutions
- Integrated Product Offerings
10. Cirexx International
Cirexx International, located in Santa Clara, California, is a leading manufacturer of high-frequency and rigid-flex PCBs. As a renowned rigid-flex PCB manufacturer in California, they are a major supplier of aerospace, defense, telecommunications, and more.
With a specialization in complex RF and microwave circuits, the company is ideal for your high-speed, most challenging designs. Their rapid prototyping services are also quite popular. Cirexx helps accelerate your development and testing cycles by delivering quick-turn rigid-flex PCB prototypes.
- Website: https://www.cirexx.com/
- Main Products: Their main products include Flex and rigid-flex PCBs, RF and microwave PCBs, and more.
- Applications: Used in Aerospace, Defense, Telecom, and Medical
- Factory Locations: Santa Clara, CA
- Advantages:
- RF and Microwave Specialization
- Rapid Prototyping
- Located in Silicon Valley
FAQs
What Are Rigid-Flex PCBs?
Rigid-flex PCBs combine the durable structure of rigid boards with the super flexibility of flexible PCBs, creating a hybrid. The rigid sections can be used to secure components in place, and the flexible “flex” sections can be used as connectors, allowing the board to bend or fold to fit small or uniquely shaped products.
Principle of Rigid-Flex PCBs
A rigid-flex board refers to the combination of a rigid circuit and a flexible circuit. The rigid parts enforce stability when mounting components with standard assembly equipment. These rigid sections are connected by flexible layers built into the board. This design reduces bulky and heavy connectors and cables, which saves space and weight and enhances the reliability of signals by creating a cleaner connection path.
Why Choose Rigid-Flex PCBs Over Traditional PCBs?
Whenever a product has to be smaller, lighter, and more reliable than a standard rigid board would allow, you should use rigid-flex PCBs. You can make the whole assembly more stable by removing the connectors and cables that can fail. This is perfect for three-dimensional and multilayer designs with complexity like flex circuits in medical devices or advanced aerospace systems.
What Industries Commonly Use Rigid-Flex PCBs?
Rigid-flex PCBs are essential for high-reliability applications in compact spaces. You’ll see these on rigid-flex PCBs in aerospace applications, defense systems, and consumer electronics such as smartphones. They are also important for any medical rigid-flex PCB manufacturer; they are used in hearing aid flexible circuits as well as patient monitoring systems.
How Long Does It Take to Produce Rigid-Flex PCBs?
The complexity and number of layers on the board influence production time. But a lot of Suppliers based in the US do a very fast production. You can often receive a quick-turn rigid-flex PCB for prototype projects in as little as 1 to 5 days.
What Certifications Do Rigid-Flex PCB Manufacturers Need?
Always look for manufacturers with key quality certifications like ISO 9001, which maintains quality, and UL, which is for safety. For applications requiring high reliability, make sure your supplier is an ITAR-registered rigid-flex PCB manufacturer or meets MIL-SPEC rigid-flex PCB standards. For medical devices, an ISO 13485-certified FPC manufacturer is essential.
Conclusion
The proper choice of manufacturer is what will assure the quality and performance of a rigid-flex PCB for an electronic component. Having a reliable partner ensures the consistency and safety of your product, especially in challenging sectors like aerospace, medical, and automotive. To protect your investment, evaluate the quality, technical capabilities, and certification of a manufacturer for the success of your project.
